ZERMA Granulator - GSE 500 - Economical | BusinessRecycling.com.au

Small Scale Recycling Equipment Catalogue

ZERMA Granulator - GSE 500 - Economical
Shredding/Flaking/Grinding

The NSW EPA has strict requirements for applying organics to land.
For more information please visit the Work Health, Safety & Permitting tab.
Equipment Overview& Equipment Details

Equipment Details

Make, Model & Classification

Name ZERMA Granulator
Model GSE 500 - Economical
Classification Shredding/Flaking/Grinding

Operations

Description or Purpose The GSE series of machines are designed as economical granulators for use in medium volume in-house recycling applications. The cutting geometry of the GSE 500 series allows even bigger hollow parts to be ground. The whole GSE granulator line achieves a high quality regrind independent of the material type or form such as injection moulded parts,blow moulded parts, profiles, sheets, film, etc.
Operating Principles • Knives are adjusted outside of the machine
• Mobile Compact design
• Different rotor types available
• Easy accessibility
• Aggressive tangential infeed
Additional Information For the GSE 500 series different rotor designs are available in widths ranging from 500 mm to 1400 mm with a diameter of 500 mm. The completely welded cutting chamber in conjunction with the “V” type rotor design ensures dependability in operation and universal application use. The housing design offers easy and quick access to the cutting chamber during rotor and stator knife changes, servicing or screen changes.

Photograph

ZERMA Granulator GSE 500 - Economical
Recyclables Processed & Productivity

Recyclables Processed

Target Recyclables and Productivity Rates

Recyclable Type Productivity - Loading Rate
(kg per hour)
Processing Capacity - Treatment
(kg per week)
Storage Capacity
(kg per batch)
Operating Life
(machine hrs)
Yes Food Organics -
Yes Other Organics (garden etc.) -
Yes Flexible Plastic -
Yes Rigid Plastic -
Yes Mixed Plastics -
Yes Expanded Polystyrene -
Yes Glass -
Yes Paper -
Yes Cardboard -
Yes Mixed Paper & Cardboard -
Yes Timber -
Yes Other Recyclable
If Other please request for specific application

Productivity

Life Expectancy

Operating Life - Years 15

Level of Automation

Operating Mode Batch
Degree of Automation Fully automated - materials placed into system and process automated

Labour Requirements

Number of Operators
Operator Time
(per cycle in mins.)

Consumables Required

Consumables

Service Requirements

Service Freq. (Tonnes)
Service Freq. (Months)
Downtime per Service (hours)

Periodic Cleaning Requirements

Periodic Cleaning

Loading & Unloading Equipment

Manual Handling Loading Manual
Manual Handling Unloading Manual
Work Health and Safety & Permitting

Work Health and Safety

Training

Operator Training Requirements Qualification - by accredited third party

Personal Protective Equipment

Yes Head - Hard Hat
Yes Eyes - Glasses
Yes Breathing - Mask or Respirator
Yes Hands - Gloves
Yes Feet - Industrial Footwear
Yes Visibility - Hi-viz Clothing
Yes Other PPE

Training Material

Yes Printed
Yes Video/DVD
Yes Web-based
Yes Other

Fencing & Enclosures

Yes Fencing
Yes Bunding
Yes Floor Reinforcing
Yes Covers or Shielding
Yes Other

Approvals Related to Use of Output

Important Note on Composting in NSW

In NSW, applying waste to land – including a processed waste such as compost - or using it as a fuel may trigger various regulatory requirements. Depending on the proposed use you may be required to comply with a Resource Recovery Exemption or need to hold an environment protection licence, and pay the waste levy.

While there is a Compost Exemption (2014) it is important to note that drying or dehydrating food waste, or any other compostable waste, is specifically excluded from consideration under this exemption. Drying or dehydrating equipment uses externally supplied energy to heat and ventilate food waste or any other compostable waste in order to rapidly dry the waste material over a short time period (typically 24 to 48 hours), either with or without the addition of an inoculum. If you are interested in this type of equipment you should refer to the resource recovery exemptions for information on lawful use of outputs.

If it is intended to use the material as a fuel, it must comply with the NSW Energy from Waste Policy Statement. http://www.epa.nsw.gov.au/waste/140056enfromwasteps.htm

Installation Specifications

Installation Specifications

Utilities

Yes Power Volts 18.5
Yes Water KPa l/min
Yes Sewer   l/min
Yes Compressed Air KPa CuM/min
Yes Gas   Kjoule/hr

Dimensions

Length 0 cm
Width 0 cm
Height 0 cm
Footprint 0 sq.m
Weight 0 kg
Lateral clearance 0 cm
Overhead clearance 0 cm

Service Offering

Yes Supply
Yes Installation
Yes Maintenance
Yes Product Uplift
Yes Training
Yes Other
In-Feed & Out-Feed Characteristics

In-Feed Characteristics

Acceptable In-feed Characteristics

Yes Loose
Yes Bundled
Yes Tied
Yes Wet
Yes Dry
Yes Shredded
Yes Lightly Soiled
Yes Heavily Soiled
Yes Other

Exclusions

Excluded Materials

Out-Feed Characteristics

Out-feed Product Characteristics - Shape

Yes Rectangular Prism
Yes Cylindrical
Yes Other

Out-feed Product Characteristics - Container

Yes Bag/Sack
Yes Wrapped
Yes Bin
Yes Other

Out-feed Dimensions

Length cm
Width cm
Height cm
Footprint sq.m
Weight kg
SG specific gravity
Density kg/Cu.m
By-product and Wastes

Amenity and Nuisance Issues

Yes Noise
Yes Odour
Yes Vibration
Yes Light
Yes Heat
Yes Other

Market/Recipients

Yes Reprocessor
Yes End Market
Yes Other
OEM & Supplier Information

OEM & Supplier Information

OEM Company Details

Company Name Telford Smith Engineering
Postal Address 250 Hammond Rd, Dandenong
State VIC
Country Australia
Postcode 3175
Web Site www.telfordsmith.com.au
Contact Name David Picone
Contact Telephone (03) 8792 9777
Contact Email davidp@telfordsmith.com.au

Supplier Company Details

Company Name Telford Smith Engineering
Postal Address 250 Hammond Rd, Dandenong
State VIC
Country Australia
Postcode 3175
Web Site www.telfordsmith.com.au
Contact Name David Picone
Contact Telephone (03) 8792 9777
Contact Email davidp@telfordsmith.com.au
This project is a NSW Environment Protection Authority Waste and Sustainable Materials Strategy initiative, funded from the waste levy.