ZERMA Granulator - GSC 700 - Sound Insulated
Shredding/Flaking/Grinding
The NSW EPA has strict requirements for applying organics to land.
For more information please visit the Work Health, Safety & Permitting tab.
For more information please visit the Work Health, Safety & Permitting tab.
Equipment Overview& Equipment Details
Equipment Details
Make, Model & Classification
| Name | ZERMA Granulator |
| Model | GSC 700 - Sound Insulated |
| Classification | Shredding/Flaking/Grinding |
Operations
| Description or Purpose | The cutting geometry of the GSC series allows even voluminous materials to be ground. The complete GSC series line achieves a high quality regrind independent of the material type or form such as injection moulded parts, blow moulded parts, profiles, sheets, film, etc. The 700 series GSC machines are mainly used as central granualtors for processing of large injected or blow moulded products as well as film. The integrated sound proofing makes it possible to easily place the machine in existing operations. With different rotor designs and a wide variety of options the machines can be tailored for many different applications. |
| Operating Principles | Compact Soundproofed Granulator. • Knives are adjusted outside of the machine • Compact design • Different rotor types available • Soundproofed housing • Aggressive tangential infeed |
| Additional Information | The GSC compact/sound proof granulators are designed with a complete sound proof enclosure resulting in an extremely quiet operation. Different rotor designs are available in widths ranging from 700 mm to 1400 mm with a diameter of 700 mm. The completely welded cutting chamber in conjunction with the “V” type rotor design ensures dependability in operation and universal application use. While it delivers excellent sound proofing capabilities, it still offers easy and quick access to the cutting chamber during rotor and stator knife changes, servicing or screen changes. The sound dampening material used in is based on latest tech research. |
Photograph
Recyclables Processed & Productivity
Recyclables Processed
Target Recyclables and Productivity Rates
| Recyclable Type | Productivity - Loading Rate (kg per hour) |
Processing Capacity - Treatment (kg per week) |
Storage Capacity (kg per batch) |
Operating Life (machine hrs) |
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Food Organics | - | |||
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Other Organics (garden etc.) | - | |||
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Flexible Plastic | - | |||
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Rigid Plastic | - | |||
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Mixed Plastics | - | |||
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Expanded Polystyrene | - | |||
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Glass | - | |||
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Paper | - | |||
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Cardboard | - | |||
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Mixed Paper & Cardboard | - | |||
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Timber | - | |||
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Other Recyclable | ||||
| If Other | please request for specific application | ||||
Productivity
Life Expectancy
| Operating Life - Years | 15 |
Level of Automation
| Operating Mode | Batch |
| Degree of Automation | Fully automated - materials placed into system and process automated |
Labour Requirements
| Number of Operators | |
| Operator Time (per cycle in mins.) |
Consumables Required
| Consumables |
Service Requirements
| Service Freq. (Tonnes) | |
| Service Freq. (Months) | |
| Downtime per Service (hours) |
Periodic Cleaning Requirements
| Periodic Cleaning |
Loading & Unloading Equipment
| Manual Handling Loading | Manual |
| Manual Handling Unloading | Manual |
Work Health and Safety & Permitting
Work Health and Safety
Training
| Operator Training Requirements | Qualification - by accredited third party |
Personal Protective Equipment
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Head - Hard Hat |
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Eyes - Glasses |
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Breathing - Mask or Respirator |
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Hands - Gloves |
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Feet - Industrial Footwear |
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Visibility - Hi-viz Clothing |
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Other PPE |
Training Material
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Printed |
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Video/DVD |
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Web-based |
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Other |
Fencing & Enclosures
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Fencing |
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Bunding |
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Floor Reinforcing |
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Covers or Shielding |
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Other |
Approvals Related to Use of Output
Important Note on Composting in NSW
In NSW, applying waste to land – including a processed waste such as compost - or using it as a fuel may trigger various regulatory requirements. Depending on the proposed use you may be required to comply with a Resource Recovery Exemption or need to hold an environment protection licence, and pay the waste levy.
While there is a Compost Exemption (2014) it is important to note that drying or dehydrating food waste, or any other compostable waste, is specifically excluded from consideration under this exemption. Drying or dehydrating equipment uses externally supplied energy to heat and ventilate food waste or any other compostable waste in order to rapidly dry the waste material over a short time period (typically 24 to 48 hours), either with or without the addition of an inoculum. If you are interested in this type of equipment you should refer to the resource recovery exemptions for information on lawful use of outputs.
If it is intended to use the material as a fuel, it must comply with the NSW Energy from Waste Policy Statement. http://www.epa.nsw.gov.au/waste/140056enfromwasteps.htm
Installation Specifications
Installation Specifications
Utilities
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Power | Volts | 22 |
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Water | KPa | l/min |
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Sewer | l/min | |
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Compressed Air | KPa | CuM/min |
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Gas | Kjoule/hr |
Dimensions
| Length | 0 cm |
| Width | 0 cm |
| Height | 0 cm |
| Footprint | 0 sq.m |
| Weight | 0 kg |
| Lateral clearance | 0 cm |
| Overhead clearance | 0 cm |
Service Offering
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Supply |
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Installation |
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Maintenance |
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Product Uplift |
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Training |
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Other |
In-Feed & Out-Feed Characteristics
In-Feed Characteristics
Acceptable In-feed Characteristics
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Loose |
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Bundled |
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Tied |
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Wet |
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Dry |
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Shredded |
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Lightly Soiled |
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Heavily Soiled |
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Other |
Exclusions
| Excluded Materials |
Out-Feed Characteristics
Out-feed Product Characteristics - Shape
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Rectangular Prism |
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Cylindrical |
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Other |
Out-feed Product Characteristics - Container
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Bag/Sack |
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Wrapped |
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Bin |
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Other |
Out-feed Dimensions
| Length | cm |
| Width | cm |
| Height | cm |
| Footprint | sq.m |
| Weight | kg |
| SG | specific gravity |
| Density | kg/Cu.m |
| By-product and Wastes |
Amenity and Nuisance Issues
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Noise |
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Odour |
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Vibration |
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Light |
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Heat |
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Other |
Market/Recipients
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Reprocessor |
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End Market |
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Other |
OEM & Supplier Information
OEM & Supplier Information
OEM Company Details
| Company Name | Telford Smith Engineering |
| Postal Address | 250 Hammond Rd, Dandenong |
| State | VIC |
| Country | Australia |
| Postcode | 3175 |
| Web Site | www.telfordsmith.com.au |
| Contact Name | David Picone |
| Contact Telephone | (03) 8792 9777 |
| Contact Email | davidp@telfordsmith.com.au |
Supplier Company Details
| Company Name | Telford Smith Engineering |
| Postal Address | 250 Hammond Rd, Dandenong |
| State | VIC |
| Country | Australia |
| Postcode | 3175 |
| Web Site | www.telfordsmith.com.au |
| Contact Name | David Picone |
| Contact Telephone | (03) 8792 9777 |
| Contact Email | davidp@telfordsmith.com.au |
