Ultraverte Bioconverter - ULT-P 500 | BusinessRecycling.com.au

Small Scale Recycling Equipment Catalogue

Ultraverte Bioconverter - ULT-P 500
Organics Processing

The NSW EPA has strict requirements for applying organics to land.
For more information please visit the Work Health, Safety & Permitting tab.
Equipment Overview& Equipment Details

Equipment Details

Make, Model & Classification

Name Ultraverte Bioconverter
Model ULT-P 500
Classification Organics Processing

Operations

Description or Purpose Treatment of organic or hazardous waste through biological means, potentially converting waste to reusable material suitable for application to land as a soil conditioner or fertilizer.
Waste material will undergo a passive weight and volume reduction.
Operating Principles Use specific bacteria strains, synergistically linked, to form networks to rapidly digest
waste, converting material to water, carbon dioxide and other inert biogasses. Remaining material after conversion is potentially suitable for land application as a soil conditioner or fertilizer.
Additional Information The Ultraverte bioconversion process is a versatile technology capable of treating a wide range of wastes from organics through to hazardous waste streams. The conversion process will deliver a significant reduction in the weight and volume of material as well as a reduction in the toxicity of the material in question.

Photograph

Ultraverte Bioconverter ULT-P 500
Recyclables Processed & Productivity

Recyclables Processed

Target Recyclables and Productivity Rates

Recyclable Type Productivity - Loading Rate
(kg per hour)
Processing Capacity - Treatment
(kg per week)
Storage Capacity
(kg per batch)
Operating Life
(machine hrs)
Yes Food Organics 11 1750 250 80000
Yes Other Organics (garden etc.)
Yes Flexible Plastic
Yes Rigid Plastic
Yes Mixed Plastics
Yes Expanded Polystyrene
Yes Glass
Yes Paper 11 1750 250 80000
Yes Cardboard 11 1750 250 80000
Yes Mixed Paper & Cardboard 11 1750 250 80000
Yes Timber
Yes Other Recyclable

Productivity

Life Expectancy

Operating Life - Years 10

Level of Automation

Operating Mode Batch
Degree of Automation Semi-automated - operator attendance required for in-feed and operations

Labour Requirements

Number of Operators 1
Operator Time
(per cycle in mins.)
1200

Consumables Required

Consumables Conversion Media, Ultraverte bacteria

Service Requirements

Service Freq. (Tonnes) 500
Service Freq. (Months) 6
Downtime per Service (hours) 8

Periodic Cleaning Requirements

Periodic Cleaning Not Required

Loading & Unloading Equipment

Manual Handling Loading Conveyor
Manual Handling Unloading Conveyor
Work Health and Safety & Permitting

Work Health and Safety

Training

Operator Training Requirements Familiarisation induction - by OEM/supplier

Personal Protective Equipment

Yes Head - Hard Hat
Yes Eyes - Glasses
Yes Breathing - Mask or Respirator
Yes Hands - Gloves
Yes Feet - Industrial Footwear
Yes Visibility - Hi-viz Clothing
Yes Other PPE

Training Material

Yes Printed
Yes Video/DVD
Yes Web-based
Yes Other

Fencing & Enclosures

Yes Fencing
Yes Bunding
Yes Floor Reinforcing
Yes Covers or Shielding
Yes Other

Approvals Related to Use of Output

Important Note on Composting in NSW

In NSW, applying waste to land – including a processed waste such as compost - or using it as a fuel may trigger various regulatory requirements. Depending on the proposed use you may be required to comply with a Resource Recovery Exemption or need to hold an environment protection licence, and pay the waste levy.

While there is a Compost Exemption (2014) it is important to note that drying or dehydrating food waste, or any other compostable waste, is specifically excluded from consideration under this exemption. Drying or dehydrating equipment uses externally supplied energy to heat and ventilate food waste or any other compostable waste in order to rapidly dry the waste material over a short time period (typically 24 to 48 hours), either with or without the addition of an inoculum. If you are interested in this type of equipment you should refer to the resource recovery exemptions for information on lawful use of outputs.

If it is intended to use the material as a fuel, it must comply with the NSW Energy from Waste Policy Statement. http://www.epa.nsw.gov.au/waste/140056enfromwasteps.htm

Installation Specifications

Installation Specifications

Utilities

Yes Power 415 Volts
Yes Water KPa l/min
Yes Sewer   l/min
Yes Compressed Air KPa CuM/min
Yes Gas   Kjoule/hr

Dimensions

Length 300 cm
Width 200 cm
Height 200 cm
Footprint 6 sq.m
Weight 5000 kg
Lateral clearance 100 cm
Overhead clearance 100 cm

Service Offering

Yes Supply
Yes Installation
Yes Maintenance
Yes Product Uplift
Yes Training
Yes Other
In-Feed & Out-Feed Characteristics

In-Feed Characteristics

Acceptable In-feed Characteristics

Yes Loose
Yes Bundled
Yes Tied
Yes Wet
Yes Dry
Yes Shredded
Yes Lightly Soiled
Yes Heavily Soiled
Yes Other

Exclusions

Excluded Materials Hard material like metals

Out-Feed Characteristics

Out-feed Product Characteristics - Shape

Yes Rectangular Prism
Yes Cylindrical
Yes Other
If Other Powder

Out-feed Product Characteristics - Container

Yes Bag/Sack
Yes Wrapped
Yes Bin
Yes Other

Out-feed Dimensions

Length cm
Width cm
Height cm
Footprint sq.m
Weight kg
SG specific gravity
Density kg/Cu.m
By-product and Wastes

Amenity and Nuisance Issues

Yes Noise
Yes Odour
Yes Vibration
Yes Light
Yes Heat
Yes Other

Market/Recipients

Yes Reprocessor
Yes End Market
Yes Other
OEM & Supplier Information

OEM & Supplier Information

OEM Company Details

Company Name Syntek Environmental Pty Limited
Postal Address 43/6 Abbott Road, Seven Hills
State NSW
Country Australia
Postcode 2147
Web Site www.syntekenvironmental.com.au
Contact Name Syntek Environmental Pty Limited
Contact Telephone (02) 9620 9960
Contact Email info@syntekenvironmental.com.au

Supplier Company Details

Company Name Syntek Environmental Pty Limited
Postal Address 43/6 Abbott Road, Seven Hills
State NSW
Country Australia
Postcode 2147
Web Site www.syntekenvironmental.com.au
Contact Name Syntek Environmental Pty Limited
Contact Telephone (02) 9620 9960
Contact Email info@syntekenvironmental.com.au
This project is a NSW Environment Protection Authority Waste and Sustainable Materials Strategy initiative, funded from the waste levy.