SoilFood™ Systems - GC-30 | BusinessRecycling.com.au

Small Scale Recycling Equipment Catalogue

SoilFood™ Systems - GC-30
Dehydration/Dewatering/Desiccation , Organics Processing

The NSW EPA has strict requirements for applying organics to land.
For more information please visit the Work Health, Safety & Permitting tab.
Equipment Overview& Equipment Details

Equipment Details

Make, Model & Classification

Name SoilFood™ Systems
Model GC-30
Classification Dehydration/Dewatering/Desiccation , Organics Processing

Operations

Description or Purpose Dehydration of food organics at source to divert them from landfill and create re-usable resources - water and a sterile, nutrient-rich fertiliser and/or pet food supplement
Operating Principles Inside a reactor chamber, waste is heated to 100'C while being stirred. Over a 10-hour period, the waste is dehydrated to <10% MR, causing a volume reduction of up to 80% and a weight reduction of up to 70%. The evaporated water is condensed and exits the machine as a liquid. The remaining biomass is sterile (pathogen-free) and is usable as a nutrient-rich fertiliser or fuel. Payback time is typically 3 to 5 years compared with the cost of landfill dumping. Greenhouse gas emissions reductions of up to 90% are achieved versus those generated in landfills by rotting food.
Additional Information The process is totally enclosed during operation - no odours or vapours are emitted, and no venting is required. The machine is equipped with safety interlocks on the loading and unloading hatches for operator safety.
Environmental reporting is also available.

Photograph

SoilFood™ Systems  GC-30
Recyclables Processed & Productivity

Recyclables Processed

Target Recyclables and Productivity Rates

Recyclable Type Productivity - Loading Rate
(kg per hour)
Processing Capacity - Treatment
(kg per week)
Storage Capacity
(kg per batch)
Operating Life
(machine hrs)
Yes Food Organics 210 15 7300
Yes Other Organics (garden etc.)
Yes Flexible Plastic
Yes Rigid Plastic
Yes Mixed Plastics
Yes Expanded Polystyrene
Yes Glass
Yes Paper
Yes Cardboard
Yes Mixed Paper & Cardboard
Yes Timber
Yes Other Recyclable

Productivity

Life Expectancy

Operating Life - Years 10

Level of Automation

Operating Mode Batch
Degree of Automation Fully automated - materials placed into system and process automated

Labour Requirements

Number of Operators 1
Operator Time
(per cycle in mins.)
10

Consumables Required

Consumables

Service Requirements

Service Freq. (Tonnes)
Service Freq. (Months) 3
Downtime per Service (hours) 1

Periodic Cleaning Requirements

Periodic Cleaning After each batch run

Loading & Unloading Equipment

Manual Handling Loading Manual
Manual Handling Unloading Manual
Work Health and Safety & Permitting

Work Health and Safety

Training

Operator Training Requirements Qualification - by accredited third party

Personal Protective Equipment

Yes Head - Hard Hat
Yes Eyes - Glasses
Yes Breathing - Mask or Respirator
Yes Hands - Gloves
Yes Feet - Industrial Footwear
Yes Visibility - Hi-viz Clothing
Yes Other PPE

Training Material

Yes Printed
Yes Video/DVD
Yes Web-based
Yes Other
If Other On request

Fencing & Enclosures

Yes Fencing
Yes Bunding
Yes Floor Reinforcing
Yes Covers or Shielding
Yes Other

Approvals Related to Use of Output

Important Note on Composting in NSW

In NSW, applying waste to land – including a processed waste such as compost - or using it as a fuel may trigger various regulatory requirements. Depending on the proposed use you may be required to comply with a Resource Recovery Exemption or need to hold an environment protection licence, and pay the waste levy.

While there is a Compost Exemption (2014) it is important to note that drying or dehydrating food waste, or any other compostable waste, is specifically excluded from consideration under this exemption. Drying or dehydrating equipment uses externally supplied energy to heat and ventilate food waste or any other compostable waste in order to rapidly dry the waste material over a short time period (typically 24 to 48 hours), either with or without the addition of an inoculum. If you are interested in this type of equipment you should refer to the resource recovery exemptions for information on lawful use of outputs.

If it is intended to use the material as a fuel, it must comply with the NSW Energy from Waste Policy Statement. http://www.epa.nsw.gov.au/waste/140056enfromwasteps.htm

Installation Specifications

Installation Specifications

Utilities

Yes Power AC 415V-50hz-3phN+E (5 wire) Volts 0.55 kWh, variable
Yes Water KPa l/min
Yes Sewer   l/min
Yes Compressed Air KPa CuM/min
Yes Gas   Kjoule/hr

Dimensions

Length 105 cm
Width 75 cm
Height 78 cm
Footprint 0 sq.m
Weight 280 kg
Lateral clearance 0 cm
Overhead clearance 0 cm

Service Offering

Yes Supply
Yes Installation
Yes Maintenance
Yes Product Uplift
Yes Training
Yes Other
In-Feed & Out-Feed Characteristics

In-Feed Characteristics

Acceptable In-feed Characteristics

Yes Loose
Yes Bundled
Yes Tied
Yes Wet
Yes Dry
Yes Shredded
Yes Lightly Soiled
Yes Heavily Soiled
Yes Other

Exclusions

Excluded Materials

Out-Feed Characteristics

Out-feed Product Characteristics - Shape

Yes Rectangular Prism
Yes Cylindrical
Yes Other

Out-feed Product Characteristics - Container

Yes Bag/Sack
Yes Wrapped
Yes Bin
Yes Other

Out-feed Dimensions

Length cm
Width cm
Height cm
Footprint sq.m
Weight kg
SG specific gravity
Density kg/Cu.m
By-product and Wastes

Amenity and Nuisance Issues

Yes Noise
Yes Odour
Yes Vibration
Yes Light
Yes Heat
Yes Other

Market/Recipients

Yes Reprocessor
Yes End Market
Yes Other
OEM & Supplier Information

OEM & Supplier Information

OEM Company Details

Company Name Eco Guardians Pty Ltd
Postal Address 2/94 Voltri Street Mentone
State VIC
Country Australia
Postcode 3194
Web Site www.ecoguardians.com.au
Contact Name Phillip Spring
Contact Telephone 1300 556 628
Contact Email phillip@ecoguardians.com.au

Supplier Company Details

Company Name Eco Guardians Pty Ltd
Postal Address 2/94 Voltri Street Mentone
State VIC
Country Australia
Postcode 3194
Web Site www.ecoguardians.com.au
Contact Name Phillip Spring
Contact Telephone 1300 556 628
Contact Email phillip@ecoguardians.com.au
This project is a NSW Environment Protection Authority Waste and Sustainable Materials Strategy initiative, funded from the waste levy.