For more information please visit the Work Health, Safety & Permitting tab.
Equipment Overview& Equipment Details
Equipment Details
Make, Model & Classification
| Name | Pulpmaster |
| Model | 4000 |
| Classification | Organics Processing |
Operations
| Description or Purpose | The machine is designed for the purpose of recycling all organic food waste. |
| Operating Principles | The Pulpmaster 4000 Machines are designed to process solid and liquid food waste in 70L batch loads. The machine macerates the food waste into small particle sizes and pumps the pulp slurry to an exterior holding tank. |
| Additional Information | N/A |
Photograph
Recyclables Processed & Productivity
Recyclables Processed
Target Recyclables and Productivity Rates
| Recyclable Type | Productivity - Loading Rate (kg per hour) |
Processing Capacity - Treatment (kg per week) |
Storage Capacity (kg per batch) |
Operating Life (machine hrs) |
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Food Organics | 2000 | - | - | 43800 |
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Other Organics (garden etc.) | - | - | - | - |
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Flexible Plastic | - | - | - | - |
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Rigid Plastic | - | - | - | - |
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Mixed Plastics | - | - | - | - |
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Expanded Polystyrene | - | - | - | - |
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Glass | - | - | - | - |
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Paper | - | - | - | - |
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Cardboard | - | - | - | - |
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Mixed Paper & Cardboard | - | - | - | - |
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Timber | - | - | - | - |
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Other Recyclable | ||||
Productivity
Life Expectancy
| Operating Life - Years | 15 |
Level of Automation
| Operating Mode | Batch |
| Degree of Automation | Semi-automated - operator attendance required for in-feed and operations |
Labour Requirements
| Number of Operators | 1 |
| Operator Time (per cycle in mins.) |
0.5 |
Consumables Required
| Consumables | N/A |
Service Requirements
| Service Freq. (Tonnes) | 0 |
| Service Freq. (Months) | 6 |
| Downtime per Service (hours) | 1 |
Periodic Cleaning Requirements
| Periodic Cleaning | N/A |
Loading & Unloading Equipment
| Manual Handling Loading | Manual |
| Manual Handling Unloading | N/A |
Work Health and Safety & Permitting
Work Health and Safety
Training
| Operator Training Requirements | Training course - by OEM/supplier |
Personal Protective Equipment
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Head - Hard Hat |
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Eyes - Glasses |
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Breathing - Mask or Respirator |
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Hands - Gloves |
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Feet - Industrial Footwear |
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Visibility - Hi-viz Clothing |
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Other PPE |
Training Material
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Printed |
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Video/DVD |
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Web-based |
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Other |
Fencing & Enclosures
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Fencing |
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Bunding |
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Floor Reinforcing |
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Covers or Shielding |
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Other |
Approvals Related to Use of Output
Important Note on Composting in NSW
In NSW, applying waste to land – including a processed waste such as compost - or using it as a fuel may trigger various regulatory requirements. Depending on the proposed use you may be required to comply with a Resource Recovery Exemption or need to hold an environment protection licence, and pay the waste levy.
While there is a Compost Exemption (2014) it is important to note that drying or dehydrating food waste, or any other compostable waste, is specifically excluded from consideration under this exemption. Drying or dehydrating equipment uses externally supplied energy to heat and ventilate food waste or any other compostable waste in order to rapidly dry the waste material over a short time period (typically 24 to 48 hours), either with or without the addition of an inoculum. If you are interested in this type of equipment you should refer to the resource recovery exemptions for information on lawful use of outputs.
If it is intended to use the material as a fuel, it must comply with the NSW Energy from Waste Policy Statement. http://www.epa.nsw.gov.au/waste/140056enfromwasteps.htm
Installation Specifications
Installation Specifications
Utilities
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Power | 415 Volts | 4 kWh |
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Water | 450 KPa | 2 l/min |
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Sewer | - l/min | |
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Compressed Air | - KPa | - CuM/min |
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Gas | - Kjoule/hr |
Dimensions
| Length | 70 cm |
| Width | 70 cm |
| Height | 120 cm |
| Footprint | 1 sq.m |
| Weight | 140 kg |
| Lateral clearance | 30 cm |
| Overhead clearance | 60 cm |
Service Offering
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Supply |
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Installation |
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Maintenance |
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Product Uplift |
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Training |
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Other |
In-Feed & Out-Feed Characteristics
In-Feed Characteristics
Acceptable In-feed Characteristics
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Loose |
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Bundled |
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Tied |
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Wet |
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Dry |
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Shredded |
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Lightly Soiled |
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Heavily Soiled |
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Other |
| If Other | 0 |
Exclusions
| Excluded Materials | Metal, Glass and Chemicals |
Out-Feed Characteristics
Out-feed Product Characteristics - Shape
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Rectangular Prism |
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Cylindrical |
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Other |
Out-feed Product Characteristics - Container
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Bag/Sack |
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Wrapped |
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Bin |
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Other |
| If Other | Pulp Slurry |
Out-feed Dimensions
| Length | - cm |
| Width | - cm |
| Height | - cm |
| Footprint | - sq.m |
| Weight | - kg |
| SG | - specific gravity |
| Density | - kg/Cu.m |
| By-product and Wastes | Organic Pulp Slurry |
Amenity and Nuisance Issues
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Noise |
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Odour |
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Vibration |
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Light |
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Heat |
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Other |
Market/Recipients
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Reprocessor |
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End Market |
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Other |
OEM & Supplier Information
OEM & Supplier Information
OEM Company Details
| Company Name | Pulpmaster Australia Pty Ltd |
| Postal Address | PO Box 2294, Taren Point |
| State | NSW |
| Country | Australia |
| Postcode | 2229 |
| Web Site | www.pulpmaster.com.au |
| Contact Name | Noel Mancuso |
| Contact Telephone | +61 (0)2 9525 5252 |
| Contact Email | noel@pulpmaster.com.au |
Supplier Company Details
| Company Name | Pulpmaster Australia Pty Ltd |
| Postal Address | PO Box 2294, Taren Point |
| State | NSW |
| Country | Australia |
| Postcode | 2229 |
| Web Site | www.pulpmaster.com.au |
| Contact Name | Noel Mancuso |
| Contact Telephone | +61 (0)2 9525 5252 |
| Contact Email | noel@pulpmaster.com.au |
