Food Waste Composter - CLO500 | BusinessRecycling.com.au

Small Scale Recycling Equipment Catalogue

Food Waste Composter - CLO500
Organics Processing

The NSW EPA has strict requirements for applying organics to land.
For more information please visit the Work Health, Safety & Permitting tab.
Equipment Overview& Equipment Details

Equipment Details

Make, Model & Classification

Name Food Waste Composter
Model CLO500
Classification Organics Processing

Operations

Description or Purpose Processes up to 1000kg food waste/day, accepting all kinds of food waste with the exception of bulk oils or large meat bones.

The process is continuous, so food waste can be loaded at any time, up to the daily capacity.

Within 24-hours the food waste is reduced by 80-90% and converted into a nutrient-rich resource, suitable for use on lawns, vegetable gardens and most garden beds.

Used to capacity the CLO500 will divert around 365 tons of food waste from landfill and produce around 73 ton of soil conditioner per annum.
Operating Principles The process uses a combination of microbes, heat, agitation and air flow within an enclosed chamber to process the food waste.

The application of heat means the material is pasteurised, destroying harmful bacteria such as E.coli, salmonella and campylobacter.

The unit is offloaded weekly, with approx. 1/3 of the material being left in the unit as starter material for the next load of food waste (ie. the unit is never completely emptied so the microbial material is not an ongoing expense).
Additional Information Because the units are aerated the waste is broken down aerobically and there are no unpleasant sulphur odours generated. The smell is mild and often described as similar to fermenting apples, rum and raisin or Christmas pudding!

The number of general waste bins/skips required and associated collection costs will be reduced by about half for most establishments. The odour and pests around bins will be gone!

On-site processing of food waste not only stops methane production at the landfill but also reduces transportation. The greenhouse gas savings are significant!

Photograph

Food Waste Composter CLO500
Recyclables Processed & Productivity

Recyclables Processed

Target Recyclables and Productivity Rates

Recyclable Type Productivity - Loading Rate
(kg per hour)
Processing Capacity - Treatment
(kg per week)
Storage Capacity
(kg per batch)
Operating Life
(machine hrs)
Yes Food Organics 1 7000 1000 *
Yes Other Organics (garden etc.)
Yes Flexible Plastic
Yes Rigid Plastic
Yes Mixed Plastics
Yes Expanded Polystyrene
Yes Glass
Yes Paper
Yes Cardboard
Yes Mixed Paper & Cardboard
Yes Timber
Yes Other Recyclable

Productivity

Life Expectancy

Operating Life - Years *

Level of Automation

Operating Mode Continuous
Degree of Automation Fully automated - materials placed into system and process automated

Labour Requirements

Number of Operators 1
Operator Time
(per cycle in mins.)
30min

Consumables Required

Consumables none

Service Requirements

Service Freq. (Tonnes) 0
Service Freq. (Months) 3
Downtime per Service (hours) 0

Periodic Cleaning Requirements

Periodic Cleaning None

Loading & Unloading Equipment

Manual Handling Loading Manual
Manual Handling Unloading Other
If Other (specify) Manually-assisted automation
Work Health and Safety & Permitting

Work Health and Safety

Training

Operator Training Requirements Familiarisation induction - by OEM/supplier

Personal Protective Equipment

Yes Head - Hard Hat
Yes Eyes - Glasses
Yes Breathing - Mask or Respirator
Yes Hands - Gloves
Yes Feet - Industrial Footwear
Yes Visibility - Hi-viz Clothing
Yes Other PPE

Training Material

Yes Printed
Yes Video/DVD
Yes Web-based
Yes Other

Fencing & Enclosures

Yes Fencing
Yes Bunding
Yes Floor Reinforcing
Yes Covers or Shielding
Yes Other

Approvals Related to Use of Output

Important Note on Composting in NSW

In NSW, applying waste to land – including a processed waste such as compost - or using it as a fuel may trigger various regulatory requirements. Depending on the proposed use you may be required to comply with a Resource Recovery Exemption or need to hold an environment protection licence, and pay the waste levy.

While there is a Compost Exemption (2014) it is important to note that drying or dehydrating food waste, or any other compostable waste, is specifically excluded from consideration under this exemption. Drying or dehydrating equipment uses externally supplied energy to heat and ventilate food waste or any other compostable waste in order to rapidly dry the waste material over a short time period (typically 24 to 48 hours), either with or without the addition of an inoculum. If you are interested in this type of equipment you should refer to the resource recovery exemptions for information on lawful use of outputs.

If it is intended to use the material as a fuel, it must comply with the NSW Energy from Waste Policy Statement. http://www.epa.nsw.gov.au/waste/140056enfromwasteps.htm

Installation Specifications

Installation Specifications

Utilities

Yes Power 415 Volts
Yes Water KPa l/min
Yes Sewer   l/min
Yes Compressed Air KPa CuM/min
Yes Gas   Kjoule/hr

Dimensions

Length 459 cm
Width 401 cm
Height 425.2 cm
Footprint 18.5 sq.m
Weight 5550 kg
Lateral clearance 100 cm
Overhead clearance 500 cm

Service Offering

Yes Supply
Yes Installation
Yes Maintenance
Yes Product Uplift
Yes Training
Yes Other
In-Feed & Out-Feed Characteristics

In-Feed Characteristics

Acceptable In-feed Characteristics

Yes Loose
Yes Bundled
Yes Tied
Yes Wet
Yes Dry
Yes Shredded
Yes Lightly Soiled
Yes Heavily Soiled
Yes Other

Exclusions

Excluded Materials bulk oil, large meat bones, oyster shells

Out-Feed Characteristics

Out-feed Product Characteristics - Shape

Yes Rectangular Prism
Yes Cylindrical
Yes Other

Out-feed Product Characteristics - Container

Yes Bag/Sack
Yes Wrapped
Yes Bin
Yes Other

Out-feed Dimensions

Length cm
Width cm
Height cm
Footprint sq.m
Weight kg
SG specific gravity
Density kg/Cu.m
By-product and Wastes Unit emits moist, warm air that should be flued to atmosphere

Amenity and Nuisance Issues

Yes Noise
Yes Odour
Yes Vibration
Yes Light
Yes Heat
Yes Other
If Other Exhaust has a persistent, but not unpleasant, characteristic.

Market/Recipients

Yes Reprocessor
Yes End Market
Yes Other
If Other Customers own use onsite
OEM & Supplier Information

OEM & Supplier Information

OEM Company Details

Company Name Closed Loop
Postal Address 1/40 Albert St
State VIC
Country Australia
Postcode 3205
Web Site www.closedloop.com.au
Contact Name Brendan Lee
Contact Telephone 03 9684 4600
Contact Email blee@closedloop.com.au

Supplier Company Details

Company Name Closed Loop
Postal Address 1/40 Albert St
State VIC
Country Australia
Postcode 3205
Web Site www.closedloop.com.au
Contact Name Brendan Lee
Contact Telephone 03 9684 4600
Contact Email blee@closedloop.com.au
This project is a NSW Environment Protection Authority Waste and Sustainable Materials Strategy initiative, funded from the waste levy.