Evashred Tyre Debeader Machine - Evashred Tyre Debeader machine
Other ()
Equipment Overview& Equipment Details
Equipment Details
Make, Model & Classification
| Name | Evashred Tyre Debeader Machine |
| Model | Evashred Tyre Debeader machine |
| Classification | Other () |
Operations
| Description or Purpose | The Evashred Tyre Debeader is used to extract the steel beads from car and truck tyres prior to shredding. The steel can be sold to scrap metal dealers and the tyres can be recycled by shredding, then granulation, then separation and finally granule sizing. Extracting the steel beads prior to shredding prolongs the shredder's blades and makeS steel and fabric separation easier further down the recycling line. |
| Operating Principles | The Evashred Tyre Debeader uses a pulling hook to catch the beads in the tyres and pulls the steel beads through a cross plate to remove the entire bead in one piece, the Evashred Debeader has a unique bead clamp to allow broken beads to be removed and also has a quick release cross plate to eliminate any tyres getting jammed in the cross plate with the machine having a 44 ton pulling strength hook with adjustable stroke length for car and truck tyres to be extracting using the same Debeader machine. |
| Additional Information | The Evashred Tyre Debeader is designed to be movable and has forklift points in the base, supplied with a hurricane wire cage and guarding and with simple and safe push button operation with very little noise generated during operation. |
Photograph
Recyclables Processed & Productivity
Recyclables Processed
Target Recyclables and Productivity Rates
| Recyclable Type | Productivity - Loading Rate (kg per hour) |
Processing Capacity - Treatment (kg per week) |
Storage Capacity (kg per batch) |
Operating Life (machine hrs) |
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Food Organics | ||||
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Other Organics (garden etc.) | ||||
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Flexible Plastic | ||||
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Rigid Plastic | ||||
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Mixed Plastics | ||||
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Expanded Polystyrene | ||||
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Glass | ||||
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Paper | ||||
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Cardboard | ||||
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Mixed Paper & Cardboard | ||||
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Timber | ||||
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Other Recyclable | ||||
| If Other | All car and truck tyres but not off-the-road (OTR) tyres | ||||
Productivity
Life Expectancy
| Operating Life - Years | 10 |
Level of Automation
| Operating Mode | Continuous |
| Degree of Automation | Semi-automated - operator attendance required for in-feed and operations |
Labour Requirements
| Number of Operators | 1-2 |
| Operator Time (per cycle in mins.) |
1 |
Consumables Required
| Consumables |
Service Requirements
| Service Freq. (Tonnes) | |
| Service Freq. (Months) | 3 |
| Downtime per Service (hours) | 3 |
Periodic Cleaning Requirements
| Periodic Cleaning | It is important to keep the area around the pulling hook and its carriage free from debris, there are fragments of tyres that will build up over time that needs to be cleared away. |
Loading & Unloading Equipment
| Manual Handling Loading | Manual |
| Manual Handling Unloading | Manual |
Work Health and Safety & Permitting
Work Health and Safety
Training
| Operator Training Requirements | Training course - by OEM/supplier |
Personal Protective Equipment
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Head - Hard Hat |
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Eyes - Glasses |
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Breathing - Mask or Respirator |
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Hands - Gloves |
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Feet - Industrial Footwear |
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Visibility - Hi-viz Clothing |
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Other PPE |
Training Material
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Printed |
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Video/DVD |
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Web-based |
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Other |
Fencing & Enclosures
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Fencing |
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Bunding |
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Floor Reinforcing |
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Covers or Shielding |
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Other |
Approvals Related to Use of Output
Important Note on Composting in NSW
In NSW, applying waste to land – including a processed waste such as compost - or using it as a fuel may trigger various regulatory requirements. Depending on the proposed use you may be required to comply with a Resource Recovery Exemption or need to hold an environment protection licence, and pay the waste levy.
While there is a Compost Exemption (2014) it is important to note that drying or dehydrating food waste, or any other compostable waste, is specifically excluded from consideration under this exemption. Drying or dehydrating equipment uses externally supplied energy to heat and ventilate food waste or any other compostable waste in order to rapidly dry the waste material over a short time period (typically 24 to 48 hours), either with or without the addition of an inoculum. If you are interested in this type of equipment you should refer to the resource recovery exemptions for information on lawful use of outputs.
If it is intended to use the material as a fuel, it must comply with the NSW Energy from Waste Policy Statement. http://www.epa.nsw.gov.au/waste/140056enfromwasteps.htm
Installation Specifications
Installation Specifications
Utilities
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Power | 415 Volts | 7.5KW power pack |
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Water | KPa | l/min |
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Sewer | l/min | |
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Compressed Air | KPa | CuM/min |
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Gas | Kjoule/hr |
Dimensions
| Length | 290 cm |
| Width | 150 cm |
| Height | 173 cm |
| Footprint | 4.3 sq.m |
| Weight | 1550 kg |
| Lateral clearance | 50 cm |
| Overhead clearance | 50 cm |
Service Offering
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Supply |
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Installation |
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Maintenance |
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Product Uplift |
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Training |
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Other |
In-Feed & Out-Feed Characteristics
In-Feed Characteristics
Acceptable In-feed Characteristics
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Loose |
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Bundled |
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Tied |
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Wet |
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Dry |
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Shredded |
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Lightly Soiled |
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Heavily Soiled |
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Other |
Exclusions
| Excluded Materials | OTD tyres |
Out-Feed Characteristics
Out-feed Product Characteristics - Shape
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Rectangular Prism |
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Cylindrical |
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Other |
Out-feed Product Characteristics - Container
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Bag/Sack |
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Wrapped |
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Bin |
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Other |
| If Other | steel wires bound together |
Out-feed Dimensions
| Length | cm |
| Width | cm |
| Height | cm |
| Footprint | sq.m |
| Weight | kg |
| SG | specific gravity |
| Density | kg/Cu.m |
| By-product and Wastes |
Amenity and Nuisance Issues
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Noise |
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Odour |
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Vibration |
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Light |
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Heat - some heat on the wire from friction |
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Other |
Market/Recipients
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Reprocessor |
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End Market |
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Other |
OEM & Supplier Information
OEM & Supplier Information
OEM Company Details
| Company Name | F V Evans Engineering Ltd |
| Postal Address | PO Box 40039 Upper Hutt, Wellington |
| State | N/A |
| Country | New Zealand |
| Postcode | 5018 |
| Web Site | www.evashred.co.nz |
| Contact Name | Neil Rees |
| Contact Telephone | +64 04 526 9512 |
| Contact Email | sales@evansengineering.co.nz |
Supplier Company Details
| Company Name | F V Evans Engineering Ltd |
| Postal Address | PO Box 40039 Upper Hutt, Wellington |
| State | N/A |
| Country | New Zealand |
| Postcode | 5018 |
| Web Site | www.evashred.co.nz |
| Contact Name | Neil Rees |
| Contact Telephone | +64 04 526 9512 |
| Contact Email | sales@evansengineering.co.nz |
