A TOTAL SOLUTION EPS RECYCLING - GREENMAX MARS C200
Compacting/Compressing
Equipment Overview& Equipment Details
Equipment Details
Make, Model & Classification
| Name | A TOTAL SOLUTION EPS RECYCLING |
| Model | GREENMAX MARS C200 |
| Classification | Compacting/Compressing |
Operations
| Description or Purpose | GreenMax machines are specially designed for compacting loose polystyrene into lumps with compression ratio of 90:1. Once EPS is melted and packed on pallets. It is the finished products that we can buy back |
| Operating Principles | Very simple for operater just need press start/stop buttons. Main work is feeding the machine with loose polystyrene. We would pick up processed EPS from the end users and pay AU$600-800/TON ex-works |
| Additional Information | Machine is just our first step, we buy back all of processed EPS an send to our Malaysian factory for making into PS framing & decorative moldings. Every month we require over 5000 tons of waste EPS for our own production lines. We eagerly want more businesses joining us and supply us with waste EPS. |
Photograph
Recyclables Processed & Productivity
Recyclables Processed
Target Recyclables and Productivity Rates
| Recyclable Type | Productivity - Loading Rate (kg per hour) |
Processing Capacity - Treatment (kg per week) |
Storage Capacity (kg per batch) |
Operating Life (machine hrs) |
|
|---|---|---|---|---|---|
|
Food Organics | ||||
|
|
Other Organics (garden etc.) | ||||
|
|
Flexible Plastic | ||||
|
|
Rigid Plastic | ||||
|
|
Mixed Plastics | ||||
|
Expanded Polystyrene | 200 | 8000 | 1200 | 100000 |
|
|
Glass | ||||
|
|
Paper | ||||
|
|
Cardboard | ||||
|
|
Mixed Paper & Cardboard | ||||
|
|
Timber | ||||
|
|
Other Recyclable | ||||
Productivity
Life Expectancy
| Operating Life - Years | 10-20 |
Level of Automation
| Operating Mode | Batch |
| Degree of Automation | Semi-automated - operator attendance required for in-feed and operations |
Labour Requirements
| Number of Operators | 1 |
| Operator Time (per cycle in mins.) |
Consumables Required
| Consumables | only electricity |
Service Requirements
| Service Freq. (Tonnes) | 192 |
| Service Freq. (Months) | 6 |
| Downtime per Service (hours) | 1 |
Periodic Cleaning Requirements
| Periodic Cleaning | Clean up loose materials around the machine before and after working. |
Loading & Unloading Equipment
| Manual Handling Loading | Manual |
| Manual Handling Unloading | Manual |
Work Health and Safety & Permitting
Work Health and Safety
Training
| Operator Training Requirements | Basic safety induction - by employer |
Personal Protective Equipment
|
|
Head - Hard Hat |
|
|
Eyes - Glasses |
|
|
Breathing - Mask or Respirator |
|
|
Hands - Gloves |
|
|
Feet - Industrial Footwear |
|
|
Visibility - Hi-viz Clothing |
|
|
Other PPE |
Training Material
|
|
Printed |
|
|
Video/DVD |
|
|
Web-based |
|
|
Other |
Fencing & Enclosures
|
|
Fencing |
|
|
Bunding |
|
|
Floor Reinforcing |
|
|
Covers or Shielding |
|
|
Other |
Approvals Related to Use of Output
Important Note on Composting in NSW
In NSW, applying waste to land – including a processed waste such as compost - or using it as a fuel may trigger various regulatory requirements. Depending on the proposed use you may be required to comply with a Resource Recovery Exemption or need to hold an environment protection licence, and pay the waste levy.
While there is a Compost Exemption (2014) it is important to note that drying or dehydrating food waste, or any other compostable waste, is specifically excluded from consideration under this exemption. Drying or dehydrating equipment uses externally supplied energy to heat and ventilate food waste or any other compostable waste in order to rapidly dry the waste material over a short time period (typically 24 to 48 hours), either with or without the addition of an inoculum. If you are interested in this type of equipment you should refer to the resource recovery exemptions for information on lawful use of outputs.
If it is intended to use the material as a fuel, it must comply with the NSW Energy from Waste Policy Statement. http://www.epa.nsw.gov.au/waste/140056enfromwasteps.htm
Installation Specifications
Installation Specifications
Utilities
|
|
Power | 415 Volts | 37.5 |
|
|
Water | KPa | l/min |
|
|
Sewer | l/min | |
|
|
Compressed Air | KPa | CuM/min |
|
|
Gas | Kjoule/hr |
Dimensions
| Length | 3030 cm |
| Width | 1650 cm |
| Height | 2250 cm |
| Footprint | 5 sq.m |
| Weight | 2000 kg |
| Lateral clearance | 0 cm |
| Overhead clearance | 0 cm |
Service Offering
|
|
Supply |
|
|
Installation |
|
|
Maintenance |
|
|
Product Uplift |
|
|
Training |
|
|
Other |
In-Feed & Out-Feed Characteristics
In-Feed Characteristics
Acceptable In-feed Characteristics
|
|
Loose |
|
|
Bundled |
|
|
Tied |
|
|
Wet |
|
|
Dry |
|
|
Shredded |
|
|
Lightly Soiled |
|
|
Heavily Soiled |
|
|
Other |
Exclusions
| Excluded Materials | metal, stone, |
Out-Feed Characteristics
Out-feed Product Characteristics - Shape
|
|
Rectangular Prism |
|
|
Cylindrical |
|
|
Other |
| If Other | sausage |
Out-feed Product Characteristics - Container
|
|
Bag/Sack |
|
|
Wrapped |
|
|
Bin |
|
|
Other |
Out-feed Dimensions
| Length | 100 cm |
| Width | 100 cm |
| Height | 100 cm |
| Footprint | 1 sq.m |
| Weight | 1000 kg |
| SG | specific gravity |
| Density | 600-800 kg/Cu.m |
| By-product and Wastes |
Amenity and Nuisance Issues
|
|
Noise |
|
|
Odour |
|
|
Vibration |
|
|
Light |
|
|
Heat - it is hot when eps just comes from the machine. Heat disappears when cool |
|
|
Other |
Market/Recipients
|
|
Reprocessor |
|
|
End Market |
|
|
Other |
OEM & Supplier Information
OEM & Supplier Information
OEM Company Details
| Company Name | INTCO recycling |
| Postal Address | 805 Barrington Ave.Ontario, CA 91764,USA |
| State | California |
| Country | United States |
| Postcode | 91764 |
| Web Site | http://www.intcorecycling.com |
| Contact Name | Lucy shen |
| Contact Telephone | 9095094199 |
| Contact Email | Lucyshen@intco.com |
Supplier Company Details
| Company Name | INTCO recycling |
| Postal Address | 805 Barrington Ave.Ontario, CA 91764,USA |
| State | California |
| Country | United States |
| Postcode | 91764 |
| Web Site | http://www.intcorecycling.com |
| Contact Name | Lucy shen |
| Contact Telephone | 9095094199 |
| Contact Email | Lucyshen@intco.com |
