Kollvik - Biocomp 2
Organics Processing

The NSW EPA has strict requirements for applying organics to land.
For more information please visit the Work Health, Safety & Permitting tab.
Equipment Overview& Equipment Details

Equipment Details

Make, Model & Classification

Name Kollvik
Model Biocomp 2
Classification Organics Processing

Operations

Description or Purpose On site composting of organic waste using an automated process producing Class A compost in weeks
Operating Principles Material including cooked and uncooked food waste is fed into a sealed rotating composter which includes a shredder, a mixer and an automatic spraying system.The internal environment of the machine is computer controlled to ensure the ideal conditions are created to promote the aerobic process. This is NOT a dehydration or drying unit. The process is 100% natural with insignificant energy requirements.
Additional Information The process is odour free and clean. It is leachate free as all the water is used in the composting process.The unit can be placed next to the kitchens, in the basement or any other convenient place.
Customers include schools, universities, supermarkets, shopping centres, airports, restaurants and hotels.

Photograph

Kollvik Biocomp 2
Recyclables Processed & Productivity

Recyclables Processed

Target Recyclables and Productivity Rates

Recyclable Type Productivity - Loading Rate
(kg per hour)
Processing Capacity - Treatment
(kg per week)
Storage Capacity
(kg per batch)
Operating Life
(machine hrs)
Yes Food Organics 200 to 3250
Yes Other Organics (garden etc.) 200 to 3250
Yes Flexible Plastic
Yes Rigid Plastic
Yes Mixed Plastics
Yes Expanded Polystyrene
Yes Glass
Yes Paper
Yes Cardboard
Yes Mixed Paper & Cardboard
Yes Timber
Yes Other Recyclable

Productivity

Life Expectancy

Operating Life - Years 20

Level of Automation

Operating Mode Continuous
Degree of Automation Fully automated - materials placed into system and process automated

Labour Requirements

Number of Operators 1
Operator Time
(per cycle in mins.)
0

Consumables Required

Consumables Woodchips ,garden waste or hay

Service Requirements

Service Freq. (Tonnes)
Service Freq. (Months)
Downtime per Service (hours) 1/2

Periodic Cleaning Requirements

Periodic Cleaning The service time is 30 mins per week.
Cleaning can be done at the time of loading or unloading the machine by the one operator which takes very little time

Loading & Unloading Equipment

Manual Handling Loading Other
If Other (specify) Manual or automatic loading
Manual Handling Unloading Other
If Other (specify) Automatic
Work Health and Safety & Permitting

Work Health and Safety

Training

Operator Training Requirements Training course - by OEM/supplier

Personal Protective Equipment

Yes Head - Hard Hat
Yes Eyes - Glasses
Yes Breathing - Mask or Respirator
Yes Hands - Gloves
Yes Feet - Industrial Footwear
Yes Visibility - Hi-viz Clothing
Yes Other PPE

Training Material

Yes Printed
Yes Video/DVD
Yes Web-based
Yes Other

Fencing & Enclosures

Yes Fencing
Yes Bunding
Yes Floor Reinforcing
Yes Covers or Shielding
Yes Other

Approvals Related to Use of Output

Important Note on Composting in NSW

In NSW, applying waste to land – including a processed waste such as compost - or using it as a fuel may trigger various regulatory requirements. Depending on the proposed use you may be required to comply with a Resource Recovery Exemption or need to hold an environment protection licence, and pay the waste levy.

While there is a Compost Exemption (2014) it is important to note that drying or dehydrating food waste, or any other compostable waste, is specifically excluded from consideration under this exemption. Drying or dehydrating equipment uses externally supplied energy to heat and ventilate food waste or any other compostable waste in order to rapidly dry the waste material over a short time period (typically 24 to 48 hours), either with or without the addition of an inoculum. If you are interested in this type of equipment you should refer to the resource recovery exemptions for information on lawful use of outputs.

If it is intended to use the material as a fuel, it must comply with the NSW Energy from Waste Policy Statement. http://www.epa.nsw.gov.au/waste/140056enfromwasteps.htm

Installation Specifications

Installation Specifications

Utilities

Yes Power Volts
Yes Water KPa l/min
Yes Sewer   l/min
Yes Compressed Air KPa CuM/min
Yes Gas   Kjoule/hr

Dimensions

Length 500 cm
Width 150 cm
Height 170 cm
Footprint 7.5 sq.m
Weight 1700 kg
Lateral clearance 100 cm
Overhead clearance 40 cm

Service Offering

Yes Supply
Yes Installation
Yes Maintenance
Yes Product Uplift
Yes Training
Yes Other
In-Feed & Out-Feed Characteristics

In-Feed Characteristics

Acceptable In-feed Characteristics

Yes Loose
Yes Bundled
Yes Tied
Yes Wet
Yes Dry
Yes Shredded
Yes Lightly Soiled
Yes Heavily Soiled
Yes Other

Exclusions

Excluded Materials Anything that is not organic

Out-Feed Characteristics

Out-feed Product Characteristics - Shape

Yes Rectangular Prism
Yes Cylindrical
Yes Other
If Other Compost - can be stored in bins

Out-feed Product Characteristics - Container

Yes Bag/Sack
Yes Wrapped
Yes Bin
Yes Other

Out-feed Dimensions

Length cm
Width cm
Height cm
Footprint sq.m
Weight kg
SG specific gravity
Density kg/Cu.m
By-product and Wastes No waste or by products

Amenity and Nuisance Issues

Yes Noise
Yes Odour
Yes Vibration
Yes Light
Yes Heat
Yes Other

Market/Recipients

Yes Reprocessor
Yes End Market
Yes Other
OEM & Supplier Information

OEM & Supplier Information

OEM Company Details

Company Name CHIPSTAR AUSTRALIA PTY LTD
Postal Address FACTORY 5,143/145 CANTERBURY RD,KILSYTH,VIC.
State VIC
Country Austria
Postcode 3137
Web Site WWW.KOLLVIK.COM
Contact Name STEVE WESTOBY
Contact Telephone 03 9761 4486
Contact Email admin@chipstar,com.au

Supplier Company Details

Company Name CHIPSTAR AUSTRALIA PTY LTD
Postal Address FACTORY 5,143/145 CANTERBURY RD,KILSYTH,VIC.
State VIC
Country Austria
Postcode 3137
Web Site WWW.KOLLVIK.COM
Contact Name STEVE WESTOBY
Contact Telephone 03 9761 4486
Contact Email admin@chipstar,com.au
This Equipment Catalogue is supported through the NSW EPA's Waste Less, Recycle More initiative funded from the waste levy